精裝畫(huà)冊(cè)裝訂工藝大致流程如下:
The binding process of hardcover album is as follows:
1、折頁(yè)
1. Fold
這是裝訂的一道工序，無(wú)論采用任何裝訂方法，都需要行折頁(yè)，才能進(jìn)行下一工序。所謂折頁(yè)，就是將一張印頁(yè)按照書(shū)刊開(kāi)本的大小，折疊成所孺要的規(guī)格。印頁(yè)的大小及書(shū)刊的開(kāi)本不同，折頁(yè)的次數(shù)也隨著不同。
This is a process of binding. No matter what binding method is adopted, folding is required before the next process can be carried out. The so-called folding is to fold a printed page into the required specifications according to the size of the book. The size of printed pages and the size of books and periodicals are different, and the number of folding is also different.
2、配頁(yè)
2. Page
將一本書(shū)的書(shū)帖按頁(yè)碼順序配在一起稱為配頁(yè)?，F(xiàn)在多采用機(jī)械配頁(yè)。配頁(yè)機(jī)的效率每分鐘約為60~150本。配好的書(shū)帖在書(shū)背處都有一個(gè)黑方塊標(biāo)記稱為折標(biāo)，它是用來(lái)檢驗(yàn)書(shū)貼呀是否配錯(cuò)的標(biāo)記。每帖的折標(biāo)位置是不同的，當(dāng)書(shū)貼正確排列時(shí)，折標(biāo)是按梯形排列，如果少一貼或多一貼，用眼睛很容易就能看出，可以防止裝訂的差錯(cuò)。
Matching the book posts of a book in the order of page numbers is called page matching. At present, mechanical pages are mostly used. The efficiency of the page dispenser is about 60~150 copies per minute. There is a black square mark called folding mark on the back of the book, which is used to check whether the book is wrongly matched. The folding position of each post is different. When the book stickers are correctly arranged, the folding labels are arranged in a trapezoidal manner. If there is less or more, it is easy to see with your eyes, which can prevent bookbinding errors.
3、鎖線
3. Lockstitch
就是將書(shū)帖用線連結(jié)在一起。有手工鎖線和機(jī)器鎖線兩種。鎖線機(jī)又有手工搭帖和自動(dòng)搭帖即便是自動(dòng)鎖線機(jī)，效率也很難大幅度提高，因此，有些書(shū)就采用膠粘法。
Is to connect the book posts with lines. There are manual sewing and machine sewing. The sewing machine also has manual and automatic stitching. Even if it is an automatic sewing machine, it is difficult to greatly improve the efficiency. Therefore, some books use the adhesive method.
4、壓緊刷膠
4. Pressing and brushing glue
鎖線后的書(shū)芯是很疏松的，這就需要將一層紗布。此，書(shū)芯的加工就算完成了。有的精裝書(shū)還要進(jìn)行加絲帶、切圓角、染口等工藝。
The book block after sewing is very loose, which requires a layer of gauze. At this point, the processing of the book block is completed. Some hardcover books also need to add ribbons, cut rounded corners, dye the mouth and other processes.
5、封皮制做
5. Cover making
精裝書(shū)的封皮多為硬殼，所以也叫封殼。它是將各種封皮裝頓材料裱在紙板上而制成的。常用的裝幀材料有紡織品、漆紙、漆布及各種兮成襯料圖書(shū)的檔次不同，其用料和制做方法也不同。高檔圖書(shū)選用面料全包，中檔圖書(shū)選用中等面料全包，低檔圖書(shū)可選用較低的面料全包，或用較好的面料半包。
Hardcover books are usually hard covers, so they are also called covers. It is made by mounting various cover materials on cardboard. The commonly used binding materials include textiles, lacquer paper, lacquer cloth and various kinds of lining materials. The materials and manufacturing methods of books are different according to the grade. The high-grade books are fully covered with high-quality fabrics, the middle-grade books are fully covered with medium fabrics, and the low-grade books can be fully covered with low-cost fabrics or half covered with better fabrics.
6、制封殼時(shí)
6. During sealing
先按圖書(shū)尺寸的大小，裁好紙板，然后將面料裱貼在紙板上。在裱貼時(shí)，封面和封底之間要根據(jù)書(shū)背的厚度留出一定的距離。精裝書(shū)封皮上的文字多用電化侶燙印，也可用凸印和絲網(wǎng)印刷。有時(shí)也用壓凸的方法壓出各種裝飾圖紋。制封殼有手工和機(jī)兩種工藝，高*圖書(shū)多為手工裱制。
First, cut the paperboard according to the size of the book, and then mount the fabric on the paperboard. When mounting, a certain distance should be left between the cover and the back cover according to the thickness of the back of the book. The words on the cover of hardcover books are often printed by electrochemical hot stamping, or by embossing and screen printing. Sometimes, various decorative patterns are pressed out by embossing. There are two processes for making and sealing shells: manual and machine. High quality books are mostly mounted manually.
7、上封皮
7. Upper cover
精裝上封皮的方法是將一張韌性較好的紙張從中間折疊，一邊粘貼在書(shū)芯上，一邊裱貼在封皮襯里上。為了使封皮和書(shū)芯連接牢固，還要用紗布將書(shū)芯和封皮粘連或貼上幾條布條。一般南京頂點(diǎn)印刷廠都是當(dāng)封皮上好后，還要在起脊處壓槽，這樣使書(shū)籍更為牢固，并增加外型的美觀。
The method of hardcover cover is to fold a piece of paper with good toughness from the middle, paste it on the book block and mount it on the cover lining. In order to make the cover and the book block connected firmly, the book block and the cover should be adhered or pasted with gauze. Generally, Nanjing zenith printing factory will press grooves at the ridge after the cover is finished, so as to make the books more firm and increase the appearance.
8、壓平
8. Flatten
裝訂好的書(shū)籍，還要在倒頭整齊碼放后給以壓力，使其更為平整，后才能打包出廠。
The bound books should be put under pressure after being stacked neatly, so as to make them more flat, and then they can be packed and delivered.
將畫(huà)冊(cè)印刷加工成各種形式的書(shū)，需經(jīng)過(guò)一系列的工藝過(guò)程，這些過(guò)程主要有折頁(yè)、配頁(yè)、訂本、書(shū)芯加工、包封皮、裁切、成品檢驗(yàn)、包裝等工序。不同的裝訂形式，其工藝流程也有所不同。從裝訂工藝流程來(lái)講，精裝書(shū)的裝訂比較復(fù)雜，效率低、成本高，但是精裝也是提高畫(huà)冊(cè)印刷品質(zhì)的有力手段。
The printing and processing of picture books into various forms of books requires a series of technological processes, including folding, page matching, book binding, book block processing, wrapping, cutting, finished product inspection, packaging and other processes. Different binding forms have different technological processes. In terms of the binding process, the binding of hardcover books is complex, low efficiency and high cost, but hardcover is also a powerful means to improve the printing quality of picture books.
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